Olight Case Study: Global E-commerce Fulfillment Transformation
When tactical flashlight brand Olight needed to optimize its US overseas warehouse solutions, Changheng Smart implemented global e-commerce fulfillment solutions featuring:
✅ Automated inbound/outbound systems
✅ AGV-powered inventory handling
✅ Intelligent sorting workflows
Three-Zone Operational Framework
1. Automated In/Outbound Zone
- Process: Palletized goods → Lift-and-transfer conveyors → QR-coded plastic containers
- AGV Operation:
- Auto-recognizes container codes (±1mm scanning accuracy)
- 24/7 continuous material flow
- Empty container auto-recirculation
2. Order Sorting Zone
| Equipment | Function |
|---|---|
| Tilt-tray sorter | Batch order grouping |
| Barcode scanners | Lane assignment verification |
| Buffer conveyor | 200+ container/hour capacity |
3. Packing & Verification Zone
- Final manual check before shipping
- Reusable container return system
System Advantages
Operational Impact
- Labor reduction: 60% fewer manual handling steps
- Accuracy: 99.8% order-to-container matching
- Flexibility: Modular design supports 48hr layout adjustments
Technical Highlights
◼ Sensor fusion technology: Combines weight/vision/ID verification
◼ Plug-and-play conveyor modules
◼ Multi-language WMS interface
