Global E-commerce Fulfillment Excellence: Cost-Effective Overseas Warehouse Solutions for Cross-Border Success

Olight Case Study: Global E-commerce Fulfillment Transformation​
 

Olight Case Study: Global E-commerce Fulfillment Transformation​

When tactical flashlight brand Olight needed to optimize its US overseas warehouse solutions, Changheng Smart implemented ​​global e-commerce fulfillment​​ solutions featuring:
✅ Automated inbound/outbound systems
✅ AGV-powered inventory handling
✅ Intelligent sorting workflows


​Three-Zone Operational Framework​
 

Automated In/Outbound Zone​

​1. Automated In/Outbound Zone​

  • ​Process​​: Palletized goods → Lift-and-transfer conveyors → QR-coded plastic containers
  • ​AGV Operation​​:
    • Auto-recognizes container codes (±1mm scanning accuracy)
    • 24/7 continuous material flow
    • Empty container auto-recirculation

​2. Order Sorting Zone​

Equipment Function
Tilt-tray sorter Batch order grouping
Barcode scanners Lane assignment verification
Buffer conveyor 200+ container/hour capacity

​3. Packing & Verification Zone​

  • Final manual check before shipping
  • Reusable container return system

​System Advantages​

​Operational Impact​

  • ​Labor reduction​​: 60% fewer manual handling steps
  • ​Accuracy​​: 99.8% order-to-container matching
  • ​Flexibility​​: Modular design supports 48hr layout adjustments
 

Packing & Verification Zone​

 

Technical Highlights​
◼ Sensor fusion technology: Combines weight/vision/ID verification
◼ Plug-and-play conveyor modules
◼ Multi-language WMS interface